Choosing the right printing technology is a key element in executing an order. The two most popular methods – screen printing and digital DTF printing – differ in both technical and cost aspects. Each has its advantages, but also some limitations. In this article, we’ll help you make an informed decision on the best printing method for your needs.
Screen Printing – a traditional technique with unmatched durability
Screen printing, also known as serigraphy, is a printing technique that involves applying ink to a material through a fine mesh screen stretched over a frame. The screen acts as a stencil – ink is pushed through in selected areas to create the desired design. This method is appreciated for its durability and color intensity. It’s ideal for simple, repetitive designs.
DTF Digital Printing – modern printing technology
DTF (Direct to Film) printing is a method in which the image is transferred directly from a digital file onto a special film, and then applied to the fabric. Unlike traditional methods, it doesn’t require the use of printing plates. It’s a fast and flexible technology, ideal for small and personalized orders.
Comparison: Screen Printing vs DTF Printing
1. Printing Technology
- Screen printing involves pushing ink through a special mesh (screen) onto the substrate. Each color requires a separate stencil.
- DTF printing is a process where the image is sent from a computer directly to the printer, with no need for screens or plates.
2. Production Costs
- Screen printing is more cost-effective for medium to large runs, as it involves higher setup costs due to screen preparation. Each color requires a separate screen, which increases the price per print.
- DTF printing is more economical for small quantities or one-offs since it doesn’t require expensive setup. However, unit costs are higher for large quantities. Pricing also depends on the size of the design.
3. Quality and Durability
- Screen printing delivers extremely durable prints, resistant to abrasion, fading, and weather conditions. We offer eco-friendly water-based inks and discharge inks ([link to article]), known for their outstanding durability.
- DTF printing provides high image quality, but the prints may be less resistant to heavy use.
4. Color Range
- Screen printing produces vibrant colors using Pantone palettes and allows for the use of special inks (e.g., metallic or fluorescent).
- DTF printing enables precise color reproduction, including complex gradients and detailed images. However, the colors are generally less vibrant compared to screen printing due to the nature of inkjet printing.
Limitations and Drawbacks
DTF Printing – Limitations
- Limited Pantone color matching.
- Restrictions on the maximum sheet size, which may be an issue for large designs.
- The print may feel flat or slightly raised to the touch.
- Not all inks used in digital printing are eco-friendly.
Screen Printing – Limitations
- For small quantities (e.g., a few pieces), the unit cost is too high.
- Printing multicolor and complex graphics is more difficult and expensive.
Which Method Is Best?
Choosing between screen printing and DTF printing depends on the specifics of your project, the expected durability of the print, and the order quantity.
Screen printing is the ideal solution for simple designs in larger quantities. It offers high durability and vibrant colors. It also supports special effects such as Puff, HD printing, glitter, or 3D prints.
DTF printing is a modern solution best suited for small projects or those with many colors. It allows for easy personalization and quick design changes.
